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Our Capabilities

 

5 Filling Lines

  • Two for Creams & Lotions, Shampoo's, W-up liquid etc.

  • One for low viscosity 'watery' products eg. EDT's, Room Fresheners, Roll-ons, perfumes

  • One vacuum line for small EDT jobs eg. 7ml, 10ml, 30ml

  • One universal filler to fill hand creams, hair masks (thick liquid creams

Details

  • 1 Soap Line includes mixer, shredder, extruder, 2 soap stampers, 1 small shrinkwrapper
  • 2 Graham Labellers
  • 2 large Shrinkwrappers & Heat Tunnels
  • 2 Crimping machines (to crimp actuators onto glass bottles for Alcohols)
  • 3 Automatic Linx Inkjet Coders (to code bottles)
  • 1 Allen Carton Coder (to Ink deboss codes onto product cartons)
  • 2 Universal table top fillers (for small cream & lotion jobs)
  • 1 Marden Edwards Cellowrapping Machine for overwrapping EDT's, perfumes, aftershaves, soap cartons etc. (For rectangular cartons up to 60 / minute.
  • 4 Die Sets – 25g plain, 70,80 and 100g with 'Clarity' logo

    Typical Annual output =
    1.3 million units

    Maximum Capacity =
    2 million units (1 shift)


 

Bulk Manufacturing

  • 5 Cream / Lotion vessels
  • 2 for hot mixes (1.2 tonnes max)

    2 for cold mixes (1.2 tonnes max)

    1 small batch vessel (217 Litres)

  • Flame-proof room with 2 Alcohol vessels for EDT's etc.

  • De-ionising water cleaning plant - Elga Eclipse Duo 150. Demineralisation prevents destabilization of products.

    Max. Batches per week = 10 – 12
    Batches / year = 400 - 500

Warehouse

  • 900 pallet spaces
  • 450 spaces for Own Brand F.Goods

    450 for all components, packaging

    1 Automatic Pallet Shrinkwrapper

Laboratory

  • Research, New Product Development, sample production, colour matching, manufacturing process development, quality control and assurance, product evaluation, samples, safety testing (pH, viscosity, centrifuge etc.) and stability testing (oven and refrigerator for 3 months), line quality control checks.

  • Micro-biological testing done off-site (we fill before results are returned).

 

Products

  • Handwashes
  • Shower Gels
  • Conditioners
  • Shampoos
  • 2 in 1s
  • Foam Baths
  • Hand Lotions
  • Body Lotions
  • Balms
  • Creams
  • Cleansers
  • Moisturisers
  • Toners
  • Bath Oils
  • Body Oils
  • Aftershaves
  • E.D.T.s
  • Perfumes
  • Roll-Ons
  • Gift Packs
  • Car Care products
  • Multisurface
  • Glass Cleaners
  • Cleaner polishes
  • Furniture polish
  • Washing-Up liquids
  • Hard Soap Bars
  • Hand Sanitisers
  • Room Fresh Sprays
  • Cello-wrapping

Welcome to GWB Products on Tuesday 17th of October 2017